CALOS

2024

2024

Product Design

Product Design

Calisthenics is the form of exercise that uses a person's body weight and requires little to no equipment. It builds strength and skill through bodyweight training, yet most equipment is bulky, hard to install, or limited in use. This project explores those gaps and sets a direction toward more accessible and adaptable solutions.

Calisthenics is the form of exercise that uses a person's body weight and requires little to no equipment. It builds strength and skill through bodyweight training, yet most equipment is bulky, hard to install, or limited in use. This project explores those gaps and sets a direction toward more accessible and adaptable solutions.

Training Concerns

Risk of injury from poor form or uncontrolled reps.

  • Possibility of shoulder or elbow strain without scapula retraction.

  • Safety issues if pull-up bars are not securely installed.

Risk of injury from poor form or uncontrolled reps.

  • Possibility of shoulder or elbow strain without scapula retraction.

  • Safety issues if pull-up bars are not securely installed.

Discomfort or poor grip due to unsuitable bar diameter.

  • Difficulty or overexertion if not adapted to age and fitness level.

  • Muscle imbalance from lack of pull-up variations.

Discomfort or poor grip due to unsuitable bar diameter.

  • Difficulty or overexertion if not adapted to age and fitness level.

  • Muscle imbalance from lack of pull-up variations.

Market Research

Indian market


  • Products include wall-mounted or door-mounted bars, rings, balls, and variations.

  • Attachments work only with pre-installed pull-up bars.

  • Adjustable modes are preferred for progression.

  • No product offers easy installation with multiple exercise variations beyond pull-ups.




Indian market


  • Products include wall-mounted or door-mounted bars, rings, balls, and variations.

  • Attachments work only with pre-installed pull-up bars.

  • Adjustable modes are preferred for progression.

  • No product offers easy installation with multiple exercise variations beyond pull-ups.




International


  • Doorframe products differ in India vs. Europe/US due to architraves.

  • In Europe/US, pull-up bars rest on or between the architrave and wall.

  • Indian doors lack architraves, requiring friction based pull-up products.

International


  • Doorframe products differ in India vs. Europe/US due to architraves.

  • In Europe/US, pull-up bars rest on or between the architrave and wall.

  • Indian doors lack architraves, requiring friction based pull-up products.

Task Analysis

Pullup on bar

Chinup on rings

Types of grips observed


Underhand/ Supinated grip

Underhand/ Supinated grip

Lats, the biceps, pectorals, triceps, obliques

Lats, the biceps, pectorals, triceps, obliques

Overhand/ Pronated grip

Overhand/ Pronated grip

Functional strength, back strength, lats, rhomboids, deltoids

Functional strength, back strength, lats, rhomboids, deltoids

Hammer/ Neutral grip

Hammer/ Neutral grip

Less stress on wrist, muscle balance, biceps, brachii, brachialis

Less stress on wrist, muscle balance, biceps, brachii, brachialis

Effect of rod thickness on muscle activation

User Research

We conducted user research at a calisthenics gym run by an internationally acclaimed athlete with users across different age groups, skill levels and genders


We conducted user research at a calisthenics gym run by an internationally acclaimed athlete with users across different age groups, skill levels and genders


  1. Usage & Motivation

  • Practiced mainly for strength, endurance and skill development.

  • Injuries are rare as it’s bodyweight-focused.

  • Home users often improvise with furniture for workouts.



  1. Installation Challenges

  • Drilling causes damage and is time-consuming.

  • Confusing setups (rings, bars) limit adoption.

  • Insufficient clearance at home for proper exercise.

  1. Usage & Motivation

  • Practiced mainly for strength, endurance and skill development.

  • Injuries are rare as it’s bodyweight-focused.

  • Home users often improvise with furniture for workouts.



  1. Installation Challenges

  • Drilling causes damage and is time-consuming.

  • Confusing setups (rings, bars) limit adoption.

  • Insufficient clearance at home for proper exercise.

  1. Equipment & Grip

  • Raw/wooden grips preferred; foam grips avoided for rolling & poor durability.

  • Paint is only valued when it provides a rough texture.

  • No variety in bar thickness, grip options, or adjustable heights.



  1. Progression Limitations

  • Difficult to achieve progressive overload with bodyweight alone.

  • Lack of multi-exercise solutions beyond pull-ups.

  1. Equipment & Grip

  • Raw/wooden grips preferred; foam grips avoided for rolling & poor durability.

  • Paint is only valued when it provides a rough texture.

  • No variety in bar thickness, grip options, or adjustable heights.



  1. Progression Limitations

  • Difficult to achieve progressive overload with bodyweight alone.

  • Lack of multi-exercise solutions beyond pull-ups.

The core problem is not posture correction but installation hurdles and limited exercise variation


Design Brief

To design a calisthenics equipment that targets upper body muscles and help perform body weight exercises against gravity that can be installed easily in a household setting.

Ideations

Form Development

Low fidelity thermocol mockup

Final Concept

This innovative calisthenics system transforms any standard doorframe into your personal gym. Its unique C-clamp design securely attaches to doorframes, allowing you to quickly set up handles, rings, ropes or other accessories.

The versatile handles can be rotated into 4 distinct grip positions—Neutral, Wide, Close and Climber's—empowering you to explore a vast array of exercises like pull-ups, dips and incline push-ups and effectively target different muscle groups.

Designed for portability, the modular system easily disassembles, making it perfect for both home workouts and taking your fitness routine wherever life leads you.

Close grip

Close grip

Neutral and climbers grip

Neutral and climbers grip

Wide grip

Wide grip

Low height for incline pushups

Low height for incline pushups

Mid height for dips & incline pushups

Mid height for dips & incline pushups

Tall height for all hanging exercises

Tall height for all hanging exercises

Tall height for all attaching equipments

Tall height for all attaching equipments

Functional Prototype

A single piece can hold upto 75 kg and can perform a pullup with a stable form. Therefore a pair can hold upto 150 kg

A single piece can hold upto 75 kg and can perform a pullup with a stable form. Therefore a pair can hold upto 150 kg

Error Anticipation

Error

  • Rotating of clamp when weight applied

  • Wear and tear of door frame

  • Falling of clamp

  • Unlocking of handle from clamp

  • Taking load of 100kg

Error

  • Rotating of clamp when weight applied

  • Wear and tear of door frame

  • Falling of clamp

  • Unlocking of handle from clamp

  • Taking load of 100kg

Possible Solutions

  • Minimizing space between clamp and wall resulting in no space for rotation

  • Use of rubber paddings for softer padding on wall and increased friction

  • Add a pin that locks the handle and clamp together

  • Using correct material with tensile strength

Possible Solutions

  • Minimizing space between clamp and wall resulting in no space for rotation

  • Use of rubber paddings for softer padding on wall and increased friction

  • Add a pin that locks the handle and clamp together

  • Using correct material with tensile strength

Look and Feel Prototype

Thank you Akash, Shivani and Siddhant for this amazing team effort!


Thank you Akash, Shivani and Siddhant for this amazing team effort!


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